ANDON Station call system module
- Work station call: The work station is triggered to call each team leader through the industrial rope switch of the left pull or right pull. The yellow column light is always on and flashing. At the same time, the sound and LED billboard display indicate that the relevant personnel are in place to deal with related problems.
- Equipment call: When a fault occurs, press the red call button with light, the red column light is always on, and the call security is solved through the sound and LED billboard display.
- Material call: When the material is missing, press the blue lighted call button, the blue column light is always on, and the sound and LED billboard display call security to solve the problem.
- Quality call: When a quality problem occurs, the pull-down industrial rope switch triggers the station to call each team leader. The yellow column light is always on and flashing. At the same time, the sound and LED billboard display indicate that the relevant personnel are in place to deal with the related problems.
- Color definition of call button:
- Station call: Industrial drawstring box (left and right pull)-yellow (post light yellow)
- Device call: Self-reset red button with light (post light red)
- Material call: self-recovery blue-red button with light (column light blue)
- Quality call: Industrial drawstring box (drop-down)-yellow (post light yellow)
ANDON Digital display system module
- The effect is presented:
- Full-color video promotion shows:
- Power-on shows the company’s video factory introduction, online simulation of the line, the owner’s dynamic image display, promotional text, and the reproduction of the corporate culture of work breaks;
- Production operation display:
Automatically import all the fault prompts collected by the line body, such as the production plan and bill of materials, on-site product quality, equipment, materials, and sensor alarm information of the current day and current month; the regional dynamic monitoring screen of the line body;
- Software communication interface:
- Communication with the bottom field level--SIEMENS\AB\OMRON\MITSUBISHI\SCHNEIDER brand PLC:
- Interface with upper layer--MES system\SAP\ERP\SQL\ORACLE\ACCESS:
Flexible configuration software: embedded DAPU ANDON SYSTEM LED software; directly read the data of the MES system and exchange real-time data with the industrial bus-type kanban and display it directly; it has an open interface definition, has a secondary development function, directly above The management software conducts seamless real-time communication exchange communication; it has an integrated software process of power-on, communication and display.
- Hardware communication interface:
1. Switch-type optical ports, 1000M, 100M ultra-bandwidth real-time communication, redundant links are used on site:
Industry 4.0-level architecture; products can communicate freely without distance and without PC configuration restrictions, and control, monitor, optimize, edit, and download at will through permissions! Can be directly integrated into the on-site Profinet bus switch; no need to insert various types of graphics cards, sending cards, receiving cards and other complicated accessories; when multiple billboards are connected, they can be linked through a fast one-out one-in dual-channel bus protocol; display wiring is convenient, and redundant styles are guaranteed ! It can also be used as a Profinet slave for real-time communication of loading GSD files; at the same time, the original ANDON PC computer and cabinet can be omitted!
- Product structure process:
1. All-aluminum structure, European design, ultra-light and ultra-thin craftsmanship:
The overall structure is a cabinet-type car body with a European version of the design process developed by a custom mold; it has a light weight, assists in the uniform heat dissipation of the entire screen, modular structure, building block assembly, unit maintenance, air rod assist, waterproof gasket, and cabinet Advanced technology such as anti-corrosion, aluminum plate heat dissipation, aviation plug-in, indirect wiring, ultra-thin design, European version standard, etc., is the matching professional product of the intelligent workshop industry 4.0 of the automobile factory.
ANDON/MOM(MES) Data interaction system module
- Can collect and record: on-site production information (information displayed on the kanban), equipment abnormal time, button box calling time, place and content.
- The time interval between pressing the abnormal button of the equipment and pressing the reset button for each button box, and the time interval between pressing the abnormal button of the mold and pressing the reset button can be recorded separately.
- The office is equipped with the information collected by an ANDON dedicated PC, which can also be viewed through the production of web pages or software. Specifically, you can view whether the on-site station status is abnormal, on-site music configuration, production plan, production progress information, ANDON billboard information, alarm information, and receive real-time alarms.
Based on .NET
WEB/ Clinet summary report function
1. The report provided must include but not limited to the following:
Output information, call information, equipment abnormality information (including equipment abnormality and reset time information, etc.)
2. Summarize the information into weekly, monthly, annual, etc., and be able to search for data by entering the date, and you can set the permissions for data search and clearing
3. The report adopts B/S structure, supports export function requirements, and the database server is used as the WEB publishing server.
4. The data that the system cannot automatically collect must support the manual entry function.
|ANDON management software (flexible configuration function)
The display content of DAPU ANDON management system software is designed to be flexible:
- Workshop managers can add and set timed events, and can modify the call time on the host computer display screen.
- According to different trigger information, different music, playing length, playing times and priority can be set. Other flexible settings, such as music selection, shift management, schedule management, etc.