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General\Welding\Painting ANDON System
ANDON workstation call system module
Workstation call: triggers workstation call to team leaders via left or right pull industrial rope switch; yellow pillar light shows steady or flashing state, simultaneously indicating relevant personnel arrival through sound and LED board display to handle related issues.
Equipment call: when a fault occurs, press the red illuminated call button; red pillar light stays on, and sound and LED board display call maintenance to resolve the issue.
Material call: when materials are lacking, press the blue illuminated call button; blue pillar light stays on, and sound and LED board display call maintenance to resolve the issue.
Quality call: when quality issues occur, trigger workstation call to team leaders via downward pull industrial rope switch; yellow pillar light shows steady or flashing state, simultaneously indicating relevant personnel arrival through sound and LED board display to handle related issues.
Call button color definitions:
Workstation call: industrial rope box (left, right pull) -- yellow (yellow pillar light)
Equipment call: self-reset red illuminated button (red pillar light)
Material call: self-reset blue illuminated button (blue pillar light)
Quality call: industrial rope box (down pull) -- yellow (yellow pillar light)
ANDON digital display system module
Full-color video promotional display:
Displays company video factory introduction, line online simulation, owner dynamic image display, promotional text, and corporate culture reproduction for work shift breaks upon power-on;
Production operation display:
Automatically imports daily and monthly production plans and material lists, on-site product quality, equipment, materials, sensor alarm information, and all fault prompts collected by the line; regional dynamic monitoring screens of the line;
Software communication interface:
Communicates with underlying on-site level -- SIEMENS\AB\OMRON\MITSUBISHI\SCHNEIDER brand PLCs:
Ethernet-TCP/IP\Profinet\EtherNet/IP\DeviceNet\Profibus-DP\CC-LINK;
Interfaces with upper-level -- MES system\SAP\ERP\SQL\ORACLE\ACCESS:
Flexible configuration software: embedded Dapuese ANDON SYSTEM LED software; directly reads MES system data and exchanges real-time data with industrial bus boards for direct display; features open interface definitions, secondary development capabilities, seamless real-time communication exchange with the above management software; integrates power-on, communication, and display software processes.
Hardware communication interface:
1. On-site uses switch-type optical ports, 1000M, 100M ultra-bandwidth real-time communication, redundant links:
Industry 4.0 level architecture; the product can communicate freely without distance or PC configuration restrictions, with permissions to freely control, monitor, optimize, edit, and download! It can directly integrate into on-site Profinet bus switches; no need to install various graphics cards, sending cards, receiving cards, or other complex accessories; multiple boards can connect through fast one-in-one-out dual-channel bus protocol; display wiring is convenient, redundancy guaranteed! It can also act as a Profinet slave station to load GSD files for real-time communication; it also eliminates the need for the original ANDON PC computer and cabinet!
Product structure and process:
1. All-aluminum structure, European version design, ultra-light and ultra-thin process:
The overall structure is a cabinet-style vehicle body developed with custom molds using European design technology; it features light weight, uniform auxiliary full-screen heat dissipation, modular structure, building block assembly, unit maintenance, gas rod assistance, waterproof sealing gasket, cabinet-style corrosion resistance, aluminum plate heat dissipation, aviation-style connectors, interlinked wiring, ultra-thin design, and European standard advanced processes. It is a professional product matching the smart workshop Industry 4.0 of automobile factories.
ANDON voice broadcast system module
Can play pre-set music in the corresponding area based on different trigger information, and achieve loop playback while ensuring the music playback duration is adjustable.
The ANDON system requires storage and playback of 255 music tracks, uses USB ports to store and replace music, and music can be flexibly changed according to user needs.
ANDON system music playback uses a speaker plus amplifier setup, with a switch and volume control knob installed on the amplifier's front panel.
ANDON/MOM (MES) Data Interaction System Module
Can collect and record: on-site production information (displayed on the Kanban), equipment abnormality times, button box call times, locations, and content.
Can separately record the time intervals between pressing the equipment abnormality button and the reset button, and between pressing the mold abnormality button and the reset button for each button box.
The office is equipped with a dedicated ANDON PC for data collection, and information can also be viewed through web pages or software, specifically to check whether the on-site workstation status is abnormal, on-site music configuration, production plans, production progress information, ANDON Kanban information, alarm information, and receive real-time alarms.
.NET-based WEB/Client Summary Report Function
1. The provided reports must include but are not limited to the following content:
Production information, call information, equipment abnormality information (including equipment abnormality and reset time information, etc.)
2. Summarize information into weekly, monthly, and yearly reports, support data search by inputting dates, and allow setting permissions for data lookup and reset.
3. Reports use a B/S structure, support export functions, and the database server acts as the WEB publishing server.
4. Data that cannot be automatically collected by the system must support manual entry.
ANDON Management Software (Flexible Configuration Function)
The display content of the Dapu ANDON management system software is designed flexibly:
Workshop managers can add and set timed events and modify call times on the upper computer display screen.
Different music, playback length, number of plays, and priority levels can be set according to different trigger information. Other flexible settings include music selection, shift management, work/rest schedules, and plan management.
User Permission Management Authorization Function
Set user permissions based on different levels and workshop personnel, and describe the division of various permission responsibilities in detail.
Permission settings should ensure system security while meeting the normal operational needs of operators.
Phone:+86-510-85160390,85160395
Pre-sales/After-sales:+86-133 8289 1299(Engineer Zhu)
Email:zjm@dapuese.com/zwbemail@163.com
Address: No. 10 Hengliang Road, Outang, Huishan District, Wuxi City
Copyright © 2021 Wuxi Dapuese Electronic System Engineering Co., Ltd.