About Dapuese

2021/05/17

The intelligent Andon system controls the entire process from production accident warning to resolution.


  Andon system (also known as "Andon" or "Dark Light") originated from Toyota Motor Corporation in Japan, used to implement the "immediate stop system" to promptly resolve quality issues. As an auxiliary tool for organizing the entire production process, Andon enables rapid information transmission, call requests, real-time display, statistical analysis, and report generation. It provides real-time information transmission and management for processes such as operation steps, equipment failures, material shortages, quality issues, process problems, and safety conditions, supporting the entire production process.
  Significance of the Andon system to enterprises:
  1. Improve production site management level and promote the implementation of lean production in enterprises.
  2. Establish a handling mechanism for production abnormalities and standardize the treatment of production incidents.
  3. Optimize the feedback process for abnormal information on the production site.
  Building an Andon system requires enterprises to invest certain human and material resources and is not achievable by non-professionals. Addressing this pain point, Qingliu has developed a simple, easy-to-use, and low-cost Andon system that can record the reporter, reporting department, reporting time, as well as incident content and incident level.
  Qingliu's Andon system can assign tasks, clearly displaying information such as task issuer, release date, task type, and task list, ensuring each task is assigned to a specific person to avoid passing responsibility.
  During task execution, the executor can also log into the Qingliu system to record work details, including executor's name, execution results, task completion date, whether overdue, and execution status, facilitating managers to better understand the executor's work efficiency and helping executors with self-checking.
  Qingliu's Andon system comes with built-in data analysis functions, eliminating the need for manual Excel operations; related report contents include cumulative handled incidents, incident frequency trend charts, incident level distribution charts, etc., visualizing incident information and providing strong data support for lean improvements in the manufacturing process.
  This Andon system can achieve wireless transmission of warnings and visual sharing of problems, with a closed-loop supervision from warning to resolution. It helps production managers monitor factory status and production efficiency in real time, optimize time and abnormality handling mechanisms, precisely manage various events on the production line, and provide real-time, efficient, accurate, and convenient management tools for efficient factory operation, strongly supporting the entire production process.