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2022/04/26

System hardware of the ANDON system


The ANDON system is a real-time call system applied to workshop production lines, helping workers on the production line complete product assembly tasks that meet quality requirements within a certain production cycle. During the production process, workers at each workstation can report product quality issues, equipment failures, or other help requests to the team leader through the ANDON system's button/rope switch.

Through the ANDON system's display board and call music, as well as the ANDON management software, problems at each station are promptly broadcast to the team leader, reminding them to help resolve issues as soon as possible. At the same time, ANDON System it is also possible through LED large screens to display production information and equipment or machine failures. Through reports, you can query, print, and publish historical information and statistics on help requests, failures, and more.

The visual management of the ANDON system is one of the important methods for implementing lean production. It provides simple visual signals to intuitively understand manufacturing plans, production status, and progress. This management method enables workers to consciously regulate all production activities and control autonomous production. With the help of ANDON System the management software, managers can set system parameters and generate comprehensive information reports. Based on this information, engineers and supervisors can identify problems in the production process or deficiencies in personnel technical skills. ANDON System Through high-precision, flexible, and just-in-time production, under the premise of ensuring quality, it achieves "Lean Production."

 ANDON System

Next, let's learn about ANDON System the Hardware

1. Call Button

The call button consists of a lighted button and a button box. Buttons can be classified according to different functions. After pressing the call button, the button indicator light turns on, initiating ANDON System a call. Pressing it again cancels the call, and the indicator light turns off.

2. Monitor

Due to ANDON System the high resolution, industrial LCDs can display more content than LED screens. Hung in appropriate locations in the workshop, they display call information from production line operators and fault information of production line equipment.

3. LED Sign

Displays ANDON System call information, broadcast information, production information, production information, welcome messages, etc.

4. Voice System

ANDON System the The amplifier of the voice system can connect to a computer, which can play different music based on the received call or fault information, allowing on-site personnel to understand the situation on the production line through sound.